Background
Quadco is a leading manufacturer of felling heads, which are heavy-duty machinery attachments used in forestry operations for cutting and handling trees. These attachments are typically mounted on loaders and harvesters, making them essential to large-scale logging and land-clearing efforts. Given the size and weight of the parts involved, Quadco’s manufacturing process demands precision and strength.
The Problem
Before upgrading their material handling system, Quadco faced significant challenges in their assembly and welding area. The facility relied on a single large crane to move heavy components into a robotic welding cell, which led to frequent downtime and workflow interruptions. In some cases, assembly employees attempted to lift parts manually, increasing the risk of injury. Quadco had previously explored jib cranes as a potential solution, but was concerned about the added tension on their concrete floors.
The Solution
Quadco ultimately installed three Gorbel® Work Station Crane cells around their existing 5-ton bridge crane. This solution allows assemblers to feed materials into the robotic welding area with ease. Each cell was left open on one side to eliminate any potential for obstructions during the material handling process. Since the upgrade, employees report that their work feels safer and easier. Most importantly, the Assembly Team can now operate without interruptions, significantly boosting productivity and workplace satisfaction.