The Challenge:
A manufacturer of environmental sewage pumps and residential septic systems based in the Northeast faced a critical production bottleneck. To support the launch of a new pump series, they needed to increase their daily inspection capacity. In their existing work cell, a floor-supported bridge crane utilized a large, cumbersome manipulator to move pump cores into water tanks for diagnostic testing. While functional, this setup was physically taxing. It was prone to downtime and lacked the speed required to meet rising production demands. The manufacturer needed a more streamlined, unobtrusive solution that could maintain high throughput without compromising safety or control.
The Solution:
The company turned to the Gorbel® Free Standing Easy Arm®. This intelligent lifting device was selected for its unique ability to combine the strength and speed of Gorbel's patented G-Force® servo-drive technology with the versatility of an articulating jib crane. Its compact, 10-foot articulating design allows it to fit into the corner of the work cell. This setup saves floor space while providing full coverage. Furthermore, the system includes a remote mount pendant handle. This allows the operator to safely lower pump cores into test tanks without splashing sensitive controls.
The Execution:
Installation of the Easy Arm® transformed the inspection cell. During operation, the technician uses the Easy Arm® to lift the pump core from the conveyor line. The device provides a fluid, responsive movement. The operator can guide the load with pinpoint precision as it is lowered into the water tank for sub-surface diagnostic testing. After the three-minute testing cycle, the core is lifted, drained, and moved for final approval or rejection. The "float" feel of the system ensures that the operator experiences minimal physical resistance. This feature turns the heavy lifting process into a smooth, natural extension of their own arm.
The Result:
The transition to the Easy Arm® brought major operational changes. For enhanced safety, two years post-installation, the manufacturer reported zero injuries and a complete elimination of fatigue-related complaints from operators. Efficiency also increased. The team now consistently tests dozens of pump cores per hour. This consistency allows the new cell to function as the primary inspection station. For operational flexibility, the Engineering Technician described the system as unobtrusive. It provides the flexibility needed to avoid the recurring downtime issues that plagued the previous, heavier bridge crane setup.