The Challenge:
JLG Industries manufactures access equipment. Safety is central to their operations. The company often states, "The best safety device is a safe worker". Even so, loading completed scissor lifts and access platforms onto flatbed trucks created a persistent safety risk.
Operators had to drive heavy equipment onto the truck beds. Once positioned, operators dismounted. Navigating around machinery, tires, and securing apparatus exposed workers to potential falls from the elevated flatbeds. JLG Industries needed a fall protection solution. The system had to secure multiple users and trucks simultaneously. It also could not create bottlenecks or slow down the loading workflow.
The Solution:
JLG Industries turned to Gorbel for overhead crane technology. They selected the Gorbel Custom Free Standing Tether Track System.
This system integrated into the existing layout without hurting efficiency. The setup features a 5-bay monorail system. It uses large W-Beam headers. This layout minimizes the footprint of support columns and cuts down on interference in the loading area. Multiple operators can work across several trucks at the same time. Safety protocols do not slow down operational throughput.
The Execution:
The installation provides continuous, hands-free fall protection. In the project video, the Tether Track system allows operators to attach safety lanyards to trolleys. These trolleys glide along the monorail.
Workers move freely across the full length of the flatbed while tethered to a secure overhead anchor point. The video shows the workflow. Operators climb onto the scissor lifts and handle the securing hardware. They work with peace of mind because the overhead fall arrest system engages instantly if a slip occurs. The system covers the entire loading area. Every worker remains protected regardless of their position on the trailer.
The Result:
The Tether Track system met the company's goals. JLG Industries addressed the specific risks of loading heavy machinery. They connected their physical infrastructure directly to their "safe worker" philosophy. Management expectations were fully met. Both leadership and frontline operators report high satisfaction with the system. Safety and productivity now coexist in the loading environment. Effective fall protection does not have to be a barrier to operational excellence.